製造流程

翎喬金屬工業股份有限公司成立於西元1988年,自成立以來即致力於脫蠟鑄造技術,專業生產製造各類不鏽鋼、碳鋼、特殊合金製閥類,泵浦,法蘭,葉輪,管配件,汽機車零件,船用五金,機械零件及OEM產品。

製造流程

產品製程

鑄造工藝


步驟 1. 模具設計與製造
LIN CHIAO's 24-years of alloy casting experience allow them to come up with innovative solutions to provide an accurate and versatile investment casting process.Patterm design and manufacture
步驟 2. 射蠟
When injecting wax into the mold, the wax pouring pressure (7~12kg/cm2 or 50 kg/cm2), pre-heat mold temperature, wax injection time and temperature, wax pattern injection room temperature and the mold cooling method after wax is injected are the important factors for the wax injection process. Water Soluble was is also applied during casting process.Wax Injecion
步驟 3. 蠟模組樹
Wax pattern is removed from the mold, staff would remove the burrs on the wax pattern and make sure the surface is clear.Wax Pattern Assembly
步驟 4. 沾漿
Ceramic shell is a combination of ceramic slurry, which contains colloidal silica, alumina, stucco, etc. The tree is dipped in the ceramic slurry for the suitable thickness.Dipping into ceramic slurry
步驟 5. 淋砂
Sand coating takes about three days to finish the whole process between the drying time and procedures.Stuccoing
步驟 6. 脫蠟
Was is removed after the coating is done.Dewaxing
步驟 7. 燒結
Investment casting molds are fired in an oven at 1800 degrees Fahrenheit using steam to remove any volatiles.Sintering
步驟 8. 澆鑄
The liquid metal is poured in an investment casting shell; time and temperature are important factors for this step.Pouring
步驟 9. 去殼
Shell Knockout Using Shaking MachineSheel Removal
步驟 10. 切割
Individual casting product is removed from the tree.Gates Cutting
步驟 11. 研磨及表面處理
Burr free treatment, polishing and grinding.Gates dressed off and surface finishing
步驟 12. 品檢
Every casting product is tested by various of test machines to ensure its quality.Quality inspection
步驟 13. 出貨
QC 通過 -> 出貨Delivery
影片介紹